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Oberflächenbehandlungen - G.I. Met-stahl Kft.
  • +49 1575 8465112
  • +36 30 319 4272
  • +36 30 467 6888
  • H-8400 Ajka, Fő Str. 64
  • +49 1575 8465112
  • +36 30 319 4272
  • +36 30 467 6888
  • H-8400 Ajka, Fő Str. 64

Oberflächenbehandlungen

KTL:

Beschichtung für Automobilteile die Körper- und Kleidungskomponenten erlaubt erlaubt eine Garantie auf Rostfreiheit von 10 Jahren.


Phosphat:

Mit dem Phosphatier Prozess führen wir die mikrokristalline Zinkphosphatierung von eisenbasierten Komponenten in Trommeln und Suspensionen durch. Die Phosphatschicht bietet einen guten temporären Korrosionsschutz mit zusätzlichen Ölen, oder für weitere Verarbeitung zB. für die Vulkanisation von Gummi.


Verzinkung:

Die Verzinkungstechnologie kann für eine einlagige Korrosionsbeschichtung oder als eine erste Schicht einer mehrschichtigen Oberflächenbehandlung verwendet werden. Einlagige Anwendungen weisen Cr (VI) -freie passivierung auf.


Bräunung:

maximal 1 μm dick, schwarz, temporärer Korrosionsschutz, aber auch dekorative Schutzschicht.


Elektrostatische Pulverbeschichtung:

Die Pulverbeschichtung, das Sintern ist in der Metallindustrie, Maschinenindustrie der verbreitetsten Oberflächenbehandlungsverfahren. Im Verlauf wir einen gefärbten Kunststoff-Pulver-Lack auf den Metallteil auftragen, dann in einem Ofen bei 160 - 200 Grad Celsius auf die Oberfläche geschmolzen wird. Auf diese Weise wird die vernetzte Oberfläche außergewöhnlich langlebig, flexibel und hitzebeständig, sie ermöglicht für den Metallteil einen präzisen, schnellen Oberflächenschutz.

 

Bei der Anwendung der Pulverbeschichtung erfolgt das Auftragen der pulverförmigen Lacke auf den in seinen Oberflächen zu behandelnden Metallteile im Allgemeinen elektrostatisch. Der Lack, meist auf Polyester- oder Epoxy-Polyester-Basis wird während der Oberflächenbehandlung elektrostatisch aufgeladen und der Metallteil wird geerdet. Durch den entstandenen Ladungsunterschied zieht der metallische Arbeitsgegenstand die Pulverteilchen an, für das was an der Oberfläche haften bleibt, erfolgt im Ofen die endgültige Bindung.

 

Die elektrostatische Pulverbeschichtung bringt mehrere Vorteile mit sich:

  1. ■ keine Verwendung von Lösungsmittel, umweltfreundlich
  2. ■ geschlossene Technologie, kein Austreten von Schadstoffen
  3. ■ gehört spezifisch zu den billigen Verfahren
  4. ■ große Flächen können ohne Trocknungszeit schnell beschichtet werden
  5. ■ nach dem Einbrennen ist es sofort nutzbar, stapelbar und kann verpackt werden
  6. ■ die Oberfläche hat UV-Strahlung-Widerstand, wetterfest
  7. ■ mehrere Jahrzehnte Erfahrungen stehen hinter der Pulverbeschichtung

 

Über 20 Jahre behandeln wir mit dem elektrostatischen Pulverbeschichtungsverfahren unserer Metallprodukte!

 

Ablauf der elektrostatischen Pulverbeschichtung: Der erste und sehr wesentliche Schritt der Pulverbeschichtungstechnologie ist die Säuberung, Entfettung, Vorbereitung der Oberfläche, diese Arbeitsschritt ist für eine dauerhafte Oberflächenbehandlung unerlässlich. Die Vorbereitung erfolgt in unseren Betrieb bzw. mit Unterstützung unserer Partner je nach Bedarf durch Verzinken.

 

Auf die gereinigte und geerdete Metalloberfläche wird mit einer speziellen Pulversprühpistole der Pulverlack auf Kunststoffbasis auf

 

In Ofen mit Umluft werden die pulverbeschichteten Teile in eine Temperatur von 160-200 °C für 15-20 Minuten auf der Metalloberfläche geschmolzen, so erreicht das Flächenbehandlungsmaterial seinen endgültigen „Zustand“.

 

Welche Oberflächen können durch die Pulverbeschichtung erreicht werden?

 

Mit der elektrostatischen Pulverbeschichtung können fast alle Farben der RAL-Farbscala

 

 

erreicht werden:

nach Merkmal:
  1. -außen
  2. -innen

 

nach Glanz:

  1. -matt
  2. -seidig
  3. -glänzend

 

Der erzeugte Oberflächenfilm ist im Allgemeinen 50-150 Mikron stark, aber bei anderen Verfahren kann die Pulverschutzschicht bis zu einer Stärke von 250 Mikron erhöht werden, falls dies erforderlich sein sollte.